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Rayon is a regenerated cellulose fiber based on natural plant cellulose. It is made by chemically dissolving cellulose and then respinning it. It is also called "Viscose Rayon". It not only retains the environmental characteristics of natural fibers, but also has good controllability. Therefore, it is widely used as a substitute for natural fibers such as cotton, silk, and wool.
Compared with synthetic fibers, rayon woven fabric comes from natural raw materials such as wood pulp, cotton linters, bamboo pulp, etc. It has good biodegradability and is environmentally friendly. It has gradually become one of the important representatives of green fibers.
The manufacturing of rayon woven fabric woven fabrics is roughly divided into two links:
1. Fiber manufacturing
Fiber manufacturing starts with raw material pretreatment, usually through the degreasing and bleaching process of wood pulp to remove impurities and ensure the purity of cellulose. Next, the cellulose is converted into a cellulose solution by acid-base chemical treatment. Then, continuous filaments or staple fibers are formed through wet spinning technology. These fibers undergo post-processing steps such as stretching, oiling, and drying to further enhance their strength and toughness, ensuring that they remain stable during the subsequent weaving process.
2. Fabric weaving
During the fabric weaving stage, rayon woven fabric yarns are treated with processes such as warping and sizing to improve the strength and durability of the yarns and ensure their stability during weaving. Then, the yarns are woven into fabrics using common woven structures such as plain, twill, and satin. After weaving, the fabrics undergo post-finishing processes such as desizing, dyeing, softening, and shaping. These processes not only give the fabrics a specific feel, but also increase their functionality, making the final fabrics more practical and beautiful, meeting different application requirements.
Due to the natural properties of the fibers themselves and the different weaving methods, rayon woven fabric woven fabrics exhibit the following main properties:
Hand feel: rayon woven fabrics are known for their softness and smoothness. Because they feel close to natural silk, they are also called "artificial silk." It is very skin-friendly when worn and can bring extremely high comfort, so it is favored by mid-to-high-end fashion brands.
Drapability: Rayon itself has a high specific gravity and flexibility, and can show a good drape in the woven structure. It is particularly suitable for making flowing dresses, long shirts, wide pants and other clothing styles. When worn, it can naturally fit the body lines and enhance the overall fluidity and high-end sense of clothing.
Moisture absorption and breathability: It also has excellent performance. Its moisture absorption rate is higher than that of synthetic fibers such as polyester and nylon. It can more effectively absorb sweat from the body surface and discharge it quickly, which helps to keep the skin dry. Therefore, when people wear it daily, especially in summer or high temperature environments, the comfort is significantly better than that of general synthetic fiber fabrics.
Colorability: Rayon has good affinity for dyes, dyes evenly, has rich and bright colors, and is very easy to present colorful pattern effects. This also makes it the preferred base fabric for many printed clothing, ethnic clothing and high-color design styles.
Gloss: Its surface has a soft and natural mercerized effect, which is not as dazzling as silk, and is different from the strong reflection of polyester, giving people a warm and elegant visual experience, with a high-end texture.
Wrinkle resistance: Rayon is relatively weak in wrinkle resistance. Due to the poor elasticity of the fiber, it is easier to wrinkle during wearing or washing, especially after sitting or folding for a long time. This feature means that more meticulous care and ironing are required, and it is suitable for occasions with high requirements for appearance but moderate wearing frequency.
Environmental characteristics: Rayon is a regenerated fiber made from natural plant cellulose. It can be naturally degraded and returned to the environment without forming persistent pollution. Compared with synthetic fibers, it is more environmentally friendly during production and degradation, and is more in line with modern consumers' pursuit of "sustainable fashion".
Rayon woven fabrics are widely used in many fields, especially in mid-to-high-end clothing and home textile products:
1. Clothing field
Dresses, shirts, skirts: Rayon woven fabrics have become the preferred material for summer clothing with their excellent drape and comfortable feel. Especially in styles such as dresses, shirts, and skirts, the natural drape of the fabric can perfectly present the fluidity and lightness of the clothing, creating an elegant wearing effect. At the same time, the fabric has good breathability and moisture absorption, which can effectively absorb sweat on the skin surface and evaporate quickly, so that the wearer still feels cool and comfortable in hot weather. It has good skin-fitting properties and will not produce a stuffy feeling. It is an excellent material for daily wear in summer.
Underwear, pajamas: The softness and moisture absorption of rayon woven fabric woven fabrics make it an ideal fabric for underwear and pajamas. Underwear and pajamas need to be in contact with the skin for a long time. The smooth feel of the fabric can effectively avoid the discomfort caused by friction and greatly improve the comfort of wearing. At the same time, the fabric has strong moisture absorption and breathability, which can effectively regulate body temperature and moisture, keep the skin dry, and is especially suitable for wearing in humid or high temperature environments. Its gentle luster also makes pajamas and underwear look more noble and elegant.
National costumes and dresses: Because rayon woven fabric woven fabrics have a natural soft light feeling, they are often used in national costumes and dresses, especially in Chinese dresses and fashion show costumes, showing a noble and elegant temperament. Its unique luster gives the clothing an elegant texture, which can perfectly outline the outline of the clothes, while avoiding the shortcomings of silk fabrics due to high prices or difficult maintenance. Rayon woven fabrics can bring clothing effects with great artistic and design sense, and are deeply loved by designers and consumers.
2. Home textiles
Curtains, tablecloths, bedspreads: Among rayon woven fabric woven fabrics, curtains, tablecloths, and bedspreads are one of the most common applications. The fabric's easy dyeing and good drape make it an ideal material for home decorations. The design of curtains and bedspreads often depends on the natural drape of the fabric, which can effectively enhance the atmosphere of the space. After dyeing, rayon woven fabric fabrics can present rich colors and complex patterns, which are suitable for home decoration needs of various styles. Whether it is traditional Chinese style or modern simple Nordic style, rayon woven fabric woven fabrics can be cleverly integrated into it to enhance the artistic and high-end sense of the overall home.
Fabrics for pillows and cushions: Due to its gentle feel and strong decorativeness, rayon woven fabric woven fabrics are widely used in home decorations such as pillows and cushions. The smooth texture of the fabric makes pillows and cushions more comfortable, not only providing body support, but also adding to the beauty of the home environment. Especially in luxurious living rooms or bedrooms, the use of rayon woven fabric pillows and cushions can make the space more refined and high-end, and also bring higher comfort and enjoyment to the residents.
3. Craftsmanship and lining
Clothing lining, hat lining, luggage lining: rayon woven fabric woven fabrics are often used in clothing lining, hat lining, luggage lining and other parts. Its smoothness and moderate thickness make the fabric an ideal lining material. Especially in the lining of clothing, the fabric not only plays a role in comfort and breathability, but also enhances the overall texture and wearing experience of the clothing. Its low-cost advantage enables it to maintain high cost-effectiveness in large-scale production, which not only reduces the overall manufacturing cost, but also ensures that consumers can get a high-quality user experience.
Other process applications: Rayon woven fabrics are also used in some special process projects, such as as luggage lining, providing additional structural support for bags, while improving their appearance and service life. Its soft and elastic properties enable it to withstand a certain degree of external impact and protect the items in the luggage from damage.